Merge pull request 'TCS heater upper burn limit' (#732) from tcs-heater-upper-limit into main
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Reviewed-on: #732 Reviewed-by: Marius Eggert <eggertm@irs.uni-stuttgart.de>
This commit is contained in:
commit
55affe5a42
@ -51,6 +51,9 @@ will consitute of a breaking change warranting a new major release:
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# Added
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- Two events for heaters being commanded ON and OFF by the TCS controller
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- Upper limit for burn time of TCS heaters. Currently set to 1 hour for each heater.
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This mechanism will only track the burn time for heaters which were commanded by the
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TCS controller.
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# [v6.0.0] 2023-07-02
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@ -1,7 +1,7 @@
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/**
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* @brief Auto-generated event translation file. Contains 298 translations.
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* @brief Auto-generated event translation file. Contains 299 translations.
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* @details
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* Generated on: 2023-07-06 19:00:21
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* Generated on: 2023-07-07 12:06:06
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*/
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#include "translateEvents.h"
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@ -288,6 +288,7 @@ const char *HEATER_NOT_OFF_FOR_OFF_MODE_STRING = "HEATER_NOT_OFF_FOR_OFF_MODE";
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const char *MGT_OVERHEATING_STRING = "MGT_OVERHEATING";
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const char *TCS_SWITCHING_HEATER_ON_STRING = "TCS_SWITCHING_HEATER_ON";
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const char *TCS_SWITCHING_HEATER_OFF_STRING = "TCS_SWITCHING_HEATER_OFF";
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const char *TCS_HEATER_MAX_BURN_TIME_REACHED_STRING = "TCS_HEATER_MAX_BURN_TIME_REACHED";
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const char *TX_TIMER_EXPIRED_STRING = "TX_TIMER_EXPIRED";
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const char *BIT_LOCK_TX_ON_STRING = "BIT_LOCK_TX_ON";
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const char *POSSIBLE_FILE_CORRUPTION_STRING = "POSSIBLE_FILE_CORRUPTION";
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@ -872,6 +873,8 @@ const char *translateEvents(Event event) {
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return TCS_SWITCHING_HEATER_ON_STRING;
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case (14110):
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return TCS_SWITCHING_HEATER_OFF_STRING;
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case (14111):
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return TCS_HEATER_MAX_BURN_TIME_REACHED_STRING;
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case (14201):
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return TX_TIMER_EXPIRED_STRING;
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case (14202):
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@ -2,7 +2,7 @@
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* @brief Auto-generated object translation file.
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* @details
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* Contains 171 translations.
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* Generated on: 2023-07-06 19:00:21
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* Generated on: 2023-07-07 12:06:06
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*/
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#include "translateObjects.h"
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@ -126,6 +126,21 @@ ReturnValue_t TemperatureSensorInserter::performOperation(uint8_t opCode) {
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sif::debug << "Setting CAM temperature back to normal" << std::endl;
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max31865DummyMap[objects::RTD_2_IC5_4K_CAMERA]->setTemperature(0, true);
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}
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break;
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}
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case (TestCase::COLD_PLOC_STAYS_COLD): {
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if (cycles == 15) {
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sif::debug << "Setting cold PLOC temperature" << std::endl;
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max31865DummyMap[objects::RTD_0_IC3_PLOC_HEATSPREADER]->setTemperature(-40, true);
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}
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break;
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}
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case (TestCase::COLD_CAMERA_STAYS_COLD): {
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if (cycles == 15) {
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sif::debug << "Setting cold PLOC temperature" << std::endl;
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max31865DummyMap[objects::RTD_2_IC5_4K_CAMERA]->setTemperature(-40, true);
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}
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break;
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}
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}
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cycles++;
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@ -33,6 +33,8 @@ class TemperatureSensorInserter : public ExecutableObjectIF, public SystemObject
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COLD_STR_CONSECUTIVE = 5,
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COLD_CAMERA = 6,
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COLD_PLOC_CONSECUTIVE = 7,
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COLD_PLOC_STAYS_COLD = 8,
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COLD_CAMERA_STAYS_COLD = 9
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};
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int iteration = 0;
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uint32_t cycles = 0;
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@ -282,6 +282,7 @@ Event ID (dec); Event ID (hex); Name; Severity; Description; File Path
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14108;0x371c;MGT_OVERHEATING;HIGH;No description;mission/controller/tcsDefs.h
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14109;0x371d;TCS_SWITCHING_HEATER_ON;INFO;P1: Module index. P2: Heater index;mission/controller/tcsDefs.h
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14110;0x371e;TCS_SWITCHING_HEATER_OFF;INFO;P1: Module index. P2: Heater index;mission/controller/tcsDefs.h
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14111;0x371f;TCS_HEATER_MAX_BURN_TIME_REACHED;MEDIUM;P1: Heater index. P2: Maximum burn time for heater.;mission/controller/tcsDefs.h
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14201;0x3779;TX_TIMER_EXPIRED;INFO;The transmit timer to protect the Syrlinks expired P1: The current timer value;mission/system/com/ComSubsystem.h
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14202;0x377a;BIT_LOCK_TX_ON;INFO;Transmitter will be turned on due to detection of bitlock;mission/system/com/ComSubsystem.h
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14300;0x37dc;POSSIBLE_FILE_CORRUPTION;LOW;P1: Result code of TM packet parser. P2: Timestamp of possibly corrupt file as a unix timestamp.;mission/persistentTmStoreDefs.h
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@ -282,6 +282,7 @@ Event ID (dec); Event ID (hex); Name; Severity; Description; File Path
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14108;0x371c;MGT_OVERHEATING;HIGH;No description;mission/controller/tcsDefs.h
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14109;0x371d;TCS_SWITCHING_HEATER_ON;INFO;P1: Module index. P2: Heater index;mission/controller/tcsDefs.h
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14110;0x371e;TCS_SWITCHING_HEATER_OFF;INFO;P1: Module index. P2: Heater index;mission/controller/tcsDefs.h
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14111;0x371f;TCS_HEATER_MAX_BURN_TIME_REACHED;MEDIUM;P1: Heater index. P2: Maximum burn time for heater.;mission/controller/tcsDefs.h
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14201;0x3779;TX_TIMER_EXPIRED;INFO;The transmit timer to protect the Syrlinks expired P1: The current timer value;mission/system/com/ComSubsystem.h
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14202;0x377a;BIT_LOCK_TX_ON;INFO;Transmitter will be turned on due to detection of bitlock;mission/system/com/ComSubsystem.h
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14300;0x37dc;POSSIBLE_FILE_CORRUPTION;LOW;P1: Result code of TM packet parser. P2: Timestamp of possibly corrupt file as a unix timestamp.;mission/persistentTmStoreDefs.h
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@ -1,7 +1,7 @@
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/**
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* @brief Auto-generated event translation file. Contains 298 translations.
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* @brief Auto-generated event translation file. Contains 299 translations.
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* @details
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* Generated on: 2023-07-06 19:00:21
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* Generated on: 2023-07-07 12:06:06
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*/
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#include "translateEvents.h"
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@ -288,6 +288,7 @@ const char *HEATER_NOT_OFF_FOR_OFF_MODE_STRING = "HEATER_NOT_OFF_FOR_OFF_MODE";
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const char *MGT_OVERHEATING_STRING = "MGT_OVERHEATING";
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const char *TCS_SWITCHING_HEATER_ON_STRING = "TCS_SWITCHING_HEATER_ON";
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const char *TCS_SWITCHING_HEATER_OFF_STRING = "TCS_SWITCHING_HEATER_OFF";
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const char *TCS_HEATER_MAX_BURN_TIME_REACHED_STRING = "TCS_HEATER_MAX_BURN_TIME_REACHED";
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const char *TX_TIMER_EXPIRED_STRING = "TX_TIMER_EXPIRED";
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const char *BIT_LOCK_TX_ON_STRING = "BIT_LOCK_TX_ON";
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const char *POSSIBLE_FILE_CORRUPTION_STRING = "POSSIBLE_FILE_CORRUPTION";
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@ -872,6 +873,8 @@ const char *translateEvents(Event event) {
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return TCS_SWITCHING_HEATER_ON_STRING;
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case (14110):
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return TCS_SWITCHING_HEATER_OFF_STRING;
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case (14111):
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return TCS_HEATER_MAX_BURN_TIME_REACHED_STRING;
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case (14201):
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return TX_TIMER_EXPIRED_STRING;
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case (14202):
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@ -2,7 +2,7 @@
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* @brief Auto-generated object translation file.
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* @details
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* Contains 175 translations.
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* Generated on: 2023-07-06 19:00:21
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* Generated on: 2023-07-07 12:06:06
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*/
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#include "translateObjects.h"
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@ -1,7 +1,7 @@
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/**
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* @brief Auto-generated event translation file. Contains 298 translations.
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* @brief Auto-generated event translation file. Contains 299 translations.
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* @details
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* Generated on: 2023-07-06 19:00:21
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* Generated on: 2023-07-07 12:06:06
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*/
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#include "translateEvents.h"
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@ -288,6 +288,7 @@ const char *HEATER_NOT_OFF_FOR_OFF_MODE_STRING = "HEATER_NOT_OFF_FOR_OFF_MODE";
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const char *MGT_OVERHEATING_STRING = "MGT_OVERHEATING";
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const char *TCS_SWITCHING_HEATER_ON_STRING = "TCS_SWITCHING_HEATER_ON";
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const char *TCS_SWITCHING_HEATER_OFF_STRING = "TCS_SWITCHING_HEATER_OFF";
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const char *TCS_HEATER_MAX_BURN_TIME_REACHED_STRING = "TCS_HEATER_MAX_BURN_TIME_REACHED";
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const char *TX_TIMER_EXPIRED_STRING = "TX_TIMER_EXPIRED";
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const char *BIT_LOCK_TX_ON_STRING = "BIT_LOCK_TX_ON";
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const char *POSSIBLE_FILE_CORRUPTION_STRING = "POSSIBLE_FILE_CORRUPTION";
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@ -872,6 +873,8 @@ const char *translateEvents(Event event) {
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return TCS_SWITCHING_HEATER_ON_STRING;
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case (14110):
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return TCS_SWITCHING_HEATER_OFF_STRING;
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case (14111):
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return TCS_HEATER_MAX_BURN_TIME_REACHED_STRING;
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case (14201):
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return TX_TIMER_EXPIRED_STRING;
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case (14202):
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@ -2,7 +2,7 @@
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* @brief Auto-generated object translation file.
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* @details
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* Contains 175 translations.
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* Generated on: 2023-07-06 19:00:21
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* Generated on: 2023-07-07 12:06:06
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*/
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#include "translateObjects.h"
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@ -209,9 +209,13 @@ void ThermalController::performControlOperation() {
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} else {
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transitionWhenHeatersOffCycles++;
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}
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} else if (mode != MODE_OFF and not tcsBrdShortlyUnavailable) {
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} else if (mode != MODE_OFF) {
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if (not tcsBrdShortlyUnavailable) {
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performThermalModuleCtrl(heaterSwitchStateArray);
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}
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heaterTransitionControl(heaterSwitchStateArray);
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heaterMaxDurationControl(heaterSwitchStateArray);
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}
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}
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ReturnValue_t ThermalController::initializeLocalDataPool(localpool::DataPool& localDataPoolMap,
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@ -1566,9 +1570,8 @@ void ThermalController::performThermalModuleCtrl(const HeaterSwitchStates& heate
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eBandTooHotFlag = false;
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}
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}
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heaterTransitionControl(heaterSwitchStates);
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}
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void ThermalController::ctrlComponentTemperature(HeaterContext& htrCtx) {
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if (selectAndReadSensorTemp(htrCtx)) {
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if (chooseHeater(htrCtx.switchNr, htrCtx.redSwitchNr)) {
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@ -1594,6 +1597,7 @@ bool ThermalController::selectAndReadSensorTemp(HeaterContext& htrCtx) {
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sensors[i].second > SANITY_LIMIT_LOWER_TEMP and
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sensors[i].second < SANITY_LIMIT_UPPER_TEMP) {
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sensorTemp = sensors[i].second;
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currentSensorIndex = i;
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thermalStates[currThermalComponent].noSensorAvailableCounter = 0;
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return true;
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}
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@ -1672,8 +1676,6 @@ void ThermalController::checkLimitsAndCtrlHeater(HeaterContext& htrCtx) {
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sif::info << "TCS: Heater " << static_cast<int>(htrCtx.switchNr) << " for component "
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<< static_cast<int>(currThermalComponent) << " ON" << std::endl;
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heaterSwitchHelper(htrCtx.switchNr, HeaterHandler::SwitchState::ON, currThermalComponent);
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heaterStates[htrCtx.switchNr].switchTransition = true;
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heaterStates[htrCtx.switchNr].target = HeaterHandler::SwitchState::ON;
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} else {
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// Even if heater control is now allowed, we can update the state.
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thermalStates[currThermalComponent].heating = false;
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@ -1738,6 +1740,17 @@ void ThermalController::heaterTransitionControl(const HeaterSwitchStates& curren
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for (unsigned i = 0; i < heater::Switch::NUMBER_OF_SWITCHES; i++) {
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if (heaterStates[i].switchTransition) {
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if (currentHeaterStates[i] == heaterStates[i].target) {
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// Required for max heater period control
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if (currentHeaterStates[i] == HeaterHandler::SwitchState::ON) {
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heaterStates[i].heaterOnPeriod.setTimeout(MAX_HEATER_ON_DURATIONS_MS[i]);
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heaterStates[i].heaterOnPeriod.resetTimer();
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heaterStates[i].trackHeaterMaxPeriod = true;
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} else {
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heaterStates[i].trackHeaterMaxPeriod = false;
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// The heater might still be one for some thermal components, so cross-check
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// those components
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crossCheckHeaterStateOfComponentsWhenHeaterGoesOff(static_cast<heater::Switch>(i));
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}
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heaterStates[i].switchTransition = false;
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heaterStates[i].heaterSwitchControlCycles = 0;
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continue;
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@ -1750,6 +1763,27 @@ void ThermalController::heaterTransitionControl(const HeaterSwitchStates& curren
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}
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}
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}
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void ThermalController::heaterMaxDurationControl(const HeaterSwitchStates& currentHeaterStates) {
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for (unsigned i = 0; i < heater::Switch::NUMBER_OF_SWITCHES; i++) {
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// Right now, we only track the maximum duration for heater which were commanded by the TCS
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// controller.
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if (currentHeaterStates[i] == HeaterHandler::SwitchState::ON and
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heaterStates[i].trackHeaterMaxPeriod and heaterStates[i].heaterOnPeriod.hasTimedOut()) {
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heaterStates[i].switchTransition = false;
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heaterStates[i].heaterSwitchControlCycles = 0;
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heaterStates[i].trackHeaterMaxPeriod = false;
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triggerEvent(tcsCtrl::TCS_HEATER_MAX_BURN_TIME_REACHED, static_cast<uint32_t>(i),
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MAX_HEATER_ON_DURATIONS_MS[i]);
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heaterSwitchHelper(static_cast<heater::Switch>(i), HeaterHandler::SwitchState::OFF,
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std::nullopt);
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// The heater might still be one for some thermal components, so cross-check
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// those components
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crossCheckHeaterStateOfComponentsWhenHeaterGoesOff(static_cast<heater::Switch>(i));
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}
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}
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}
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uint32_t ThermalController::tempFloatToU32() const {
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auto sensorTempAsFloat = static_cast<float>(sensorTemp);
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uint32_t tempRaw = 0;
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@ -1784,26 +1818,40 @@ bool ThermalController::heaterCtrlAllowed() const { return submode != SUBMODE_NO
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void ThermalController::resetThermalStates() {
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for (auto& thermalState : thermalStates) {
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thermalState.heating = false;
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thermalState.noSensorAvailableCounter = 0;
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thermalState.heaterStartTime = 0;
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thermalState.heaterEndTime = 0;
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thermalState.sensorIndex = 0;
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thermalState.heaterSwitch = heater::Switch::NUMBER_OF_SWITCHES;
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}
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}
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void ThermalController::heaterSwitchHelper(heater::Switch switchNr,
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HeaterHandler::SwitchState state,
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unsigned componentIdx) {
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HeaterHandler::SwitchState targetState,
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std::optional<unsigned> componentIdx) {
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timeval currentTime;
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Clock::getClockMonotonic(¤tTime);
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if (state == HeaterHandler::SwitchState::ON) {
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heaterHandler.switchHeater(switchNr, state);
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if (targetState == HeaterHandler::SwitchState::ON) {
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heaterHandler.switchHeater(switchNr, targetState);
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heaterStates[switchNr].target = HeaterHandler::SwitchState::ON;
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heaterStates[switchNr].switchTransition = true;
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if (componentIdx.has_value()) {
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unsigned componentIdxVal = componentIdx.value();
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thermalStates[componentIdxVal].sensorIndex = currentSensorIndex;
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thermalStates[componentIdxVal].heaterSwitch = switchNr;
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thermalStates[componentIdxVal].heating = true;
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thermalStates[componentIdxVal].heaterStartTime = currentTime.tv_sec;
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}
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triggerEvent(tcsCtrl::TCS_SWITCHING_HEATER_ON, static_cast<uint32_t>(currThermalComponent),
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static_cast<uint32_t>(switchNr));
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thermalStates[componentIdx].heating = true;
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thermalStates[componentIdx].heaterStartTime = currentTime.tv_sec;
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} else {
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heaterHandler.switchHeater(switchNr, state);
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heaterHandler.switchHeater(switchNr, targetState);
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if (componentIdx.has_value()) {
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thermalStates[componentIdx.value()].heating = false;
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thermalStates[componentIdx.value()].heaterEndTime = currentTime.tv_sec;
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}
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triggerEvent(tcsCtrl::TCS_SWITCHING_HEATER_OFF, static_cast<uint32_t>(currThermalComponent),
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static_cast<uint32_t>(switchNr));
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thermalStates[componentIdx].heating = false;
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thermalStates[componentIdx].heaterEndTime = currentTime.tv_sec;
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}
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}
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@ -1826,6 +1874,18 @@ ThermalController::~ThermalController() {
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}
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}
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void ThermalController::crossCheckHeaterStateOfComponentsWhenHeaterGoesOff(
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heater::Switch switchIdx) {
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for (unsigned j = 0; j < thermalStates.size(); j++) {
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if (thermalStates[j].heating and thermalStates[j].heaterSwitch == switchIdx) {
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timeval currentTime;
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Clock::getClockMonotonic(¤tTime);
|
||||
thermalStates[j].heating = false;
|
||||
thermalStates[j].heaterEndTime = currentTime.tv_sec;
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
void ThermalController::tooHotHandlerWhichClearsOneShotFlag(object_id_t object, bool& oneShotFlag) {
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||||
// Clear the one shot flag is the component is in acceptable temperature range.
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if (not tooHotHandler(object, oneShotFlag) and not componentAboveUpperLimit) {
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|
@ -24,6 +24,7 @@
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#include <atomic>
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#include <list>
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#include <optional>
|
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|
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/**
|
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* NOP Limit: Hard limit for device, usually from datasheet. Device damage is possible lif NOP limit
|
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@ -48,8 +49,11 @@ struct TempLimits {
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|
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struct ThermalState {
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uint8_t noSensorAvailableCounter;
|
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// Which sensor is used for this component?
|
||||
uint8_t sensorIndex = 0;
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// Is heating on for that thermal module?
|
||||
bool heating = false;
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// Which switch is being used for heating the component
|
||||
heater::Switch heaterSwitch = heater::Switch::NUMBER_OF_SWITCHES;
|
||||
// Heater start time and end times as UNIX seconds. Please note that these times will be updated
|
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// when a switch command is sent, with no guarantess that the heater actually went on.
|
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@ -58,9 +62,11 @@ struct ThermalState {
|
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};
|
||||
|
||||
struct HeaterState {
|
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bool switchTransition;
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||||
HeaterHandler::SwitchState target;
|
||||
uint8_t heaterSwitchControlCycles;
|
||||
bool switchTransition = false;
|
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HeaterHandler::SwitchState target = HeaterHandler::SwitchState::OFF;
|
||||
uint8_t heaterSwitchControlCycles = 0;
|
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bool trackHeaterMaxPeriod = false;
|
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Countdown heaterOnPeriod;
|
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};
|
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|
||||
using HeaterSwitchStates = std::array<HeaterHandler::SwitchState, heater::NUMBER_OF_SWITCHES>;
|
||||
@ -103,6 +109,25 @@ class ThermalController : public ExtendedControllerBase {
|
||||
static constexpr int16_t SANITY_LIMIT_LOWER_TEMP = -80;
|
||||
static constexpr int16_t SANITY_LIMIT_UPPER_TEMP = 160;
|
||||
|
||||
// 1 hour
|
||||
static constexpr uint32_t DEFAULT_MAX_HEATER_ON_DURATION_MS = 60 * 60 * 1000;
|
||||
static constexpr uint32_t MAX_HEATER_ON_DURATIONS_MS[8] = {// PLOC PROC board
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS,
|
||||
// PCDU PDU
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS,
|
||||
// ACS Board
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS,
|
||||
// OBC Board
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS,
|
||||
// Camera
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS,
|
||||
// STR
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS,
|
||||
// DRO
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS,
|
||||
// S-Band
|
||||
DEFAULT_MAX_HEATER_ON_DURATION_MS};
|
||||
|
||||
ThermalController(object_id_t objectId, HeaterHandler& heater,
|
||||
const std::atomic_bool& tcsBoardShortUnavailable, bool pollPcdu1Tmp);
|
||||
virtual ~ThermalController();
|
||||
@ -257,6 +282,7 @@ class ThermalController : public ExtendedControllerBase {
|
||||
TempLimits scexBoardLimits = TempLimits(-60.0, -40.0, 80.0, 85.0, 150.0);
|
||||
|
||||
double sensorTemp = INVALID_TEMPERATURE;
|
||||
uint8_t currentSensorIndex = 0;
|
||||
ThermalComponents currThermalComponent = NONE;
|
||||
bool redSwitchNrInUse = false;
|
||||
MessageQueueId_t camId = MessageQueueIF::NO_QUEUE;
|
||||
@ -323,7 +349,7 @@ class ThermalController : public ExtendedControllerBase {
|
||||
|
||||
void heaterSwitchHelperAllOff();
|
||||
void heaterSwitchHelper(heater::Switch switchNr, HeaterHandler::SwitchState state,
|
||||
unsigned componentIdx);
|
||||
std::optional<unsigned> componentIdx);
|
||||
|
||||
void ctrlAcsBoard();
|
||||
void ctrlMgt();
|
||||
@ -347,7 +373,22 @@ class ThermalController : public ExtendedControllerBase {
|
||||
void ctrlTx();
|
||||
void ctrlMpa();
|
||||
void ctrlScexBoard();
|
||||
|
||||
/**
|
||||
* The transition of heaters might take some time. As long as a transition is
|
||||
* going on, the TCS controller works in a reduced form. This function takes care
|
||||
* of tracking transition and capturing their completion.
|
||||
* @param currentHeaterStates
|
||||
*/
|
||||
void heaterTransitionControl(const HeaterSwitchStates& currentHeaterStates);
|
||||
/**
|
||||
* Control tasks to prevent heaters being on for prolonged periods. Ideally, this
|
||||
* should never happen, but this task prevents bugs from causing heaters to stay on
|
||||
* for a long time, which draws a lot of power.
|
||||
* @param currentHeaterStates
|
||||
*/
|
||||
void heaterMaxDurationControl(const HeaterSwitchStates& currentHeaterStates);
|
||||
void crossCheckHeaterStateOfComponentsWhenHeaterGoesOff(heater::Switch switchIdx);
|
||||
void setMode(Mode_t mode, Submode_t submode);
|
||||
uint32_t tempFloatToU32() const;
|
||||
bool tooHotHandler(object_id_t object, bool& oneShotFlag);
|
||||
|
@ -22,6 +22,8 @@ static constexpr Event MGT_OVERHEATING = MAKE_EVENT(8, severity::HIGH);
|
||||
static constexpr Event TCS_SWITCHING_HEATER_ON = MAKE_EVENT(9, severity::INFO);
|
||||
//! [EXPORT] : [COMMENT] P1: Module index. P2: Heater index
|
||||
static constexpr Event TCS_SWITCHING_HEATER_OFF = MAKE_EVENT(10, severity::INFO);
|
||||
//! [EXPORT] : [COMMENT] P1: Heater index. P2: Maximum burn time for heater.
|
||||
static constexpr Event TCS_HEATER_MAX_BURN_TIME_REACHED = MAKE_EVENT(11, severity::MEDIUM);
|
||||
|
||||
enum SetId : uint32_t {
|
||||
SENSOR_TEMPERATURES = 0,
|
||||
|
2
tmtc
2
tmtc
@ -1 +1 @@
|
||||
Subproject commit 069f84d2207c03e8d334cfce3f7dd530babe17b0
|
||||
Subproject commit 15d25b4c5b7ad21603a83a6c09835f5c97273b17
|
Loading…
Reference in New Issue
Block a user